SE300 Whip Kit Assembly

Written By: geneb (and 2 other contributors)
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8

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  1. First, click here to read safety information . This safety information may be updated at anytime so occasionally check for updates. NOTE: This guide is intended to be followed online in order to fully utilize the links and documentation found within. Open and inspect the contents of your SE300 whip kit to ensure you have all the parts listed on the BOM.

    • First, click here to read safety information . This safety information may be updated at anytime so occasionally check for updates.

    • NOTE: This guide is intended to be followed online in order to fully utilize the links and documentation found within.

    • Open and inspect the contents of your SE300 whip kit to ensure you have all the parts listed on the BOM.

    • Included is a diagram of the whip wiring. Keep this handy, as we'll be referencing this throughout this guide.

    Edit

  2. Begin inserting the wires into the black SL 10 position housing. Be sure the small tab on the metal crimp terminal is facing the same direction as the square holes in the connector. If inserted properly, you should hear and feel a satisfying click as the tab seats. Give the wire a gently tug to make sure it's seated properly.

    • Begin inserting the wires into the black SL 10 position housing.

    • Be sure the small tab on the metal crimp terminal is facing the same direction as the square holes in the connector. If inserted properly, you should hear and feel a satisfying click as the tab seats. Give the wire a gently tug to make sure it's seated properly.

    • Repeat for the remainder of the wires, using the diagram from earlier as a guide.

    Edit

  3. Pass the wires through one of the shorter lengths of mesh loom material. Tightly zip tie the bundle to hold everything in place. Run everything through the wider cable boot, covering the zip tie and connector.

    • Pass the wires through one of the shorter lengths of mesh loom material.

    • Tightly zip tie the bundle to hold everything in place.

    • Run everything through the wider cable boot, covering the zip tie and connector.

    Edit

  4. Insert the two white wires in the 4 pin SL connector just as you did for the 10 pin SL connector in Step 2. Make sure an adequate amount of the PVC has been stripped from the red and black 20awg wire, and insert into the 2 pin push-in wire terminal as shown. Remember to use the wire diagram from earlier as reference when needed

    • Insert the two white wires in the 4 pin SL connector just as you did for the 10 pin SL connector in Step 2.

    • Make sure an adequate amount of the PVC has been stripped from the red and black 20awg wire, and insert into the 2 pin push-in wire terminal as shown.

    • Remember to use the wire diagram from earlier as reference when needed

    Edit

  5. Pass the cables through the mesh loom, zip-tie them secure, and install the cable boot as we did in Step 3. Zip tie the two cable bundles together at the top of the mesh looms as shown. Zip tie the two cable bundles together at the top of the mesh looms as shown.

    • Pass the cables through the mesh loom, zip-tie them secure, and install the cable boot as we did in Step 3.

    • Zip tie the two cable bundles together at the top of the mesh looms as shown.

    Edit

  6. Pass all the cables through the mesh loom. Rout the cables and mesh loom through the loom splitter, using it to cover the joint between the three sections of mesh loom. Add a zip tie to the mesh loom, just above the loom splitter, to secure it in place. See photo for reference.

    • Pass all the cables through the mesh loom.

    • Rout the cables and mesh loom through the loom splitter, using it to cover the joint between the three sections of mesh loom.

    • Add a zip tie to the mesh loom, just above the loom splitter, to secure it in place. See photo for reference.

    Edit

  7. Insert the KK connectors as shown, making sure that the small tab on the metal wire crimp is aligned with the tab hole on the plastic connector. Again, if inserted properly, you should hear and feel a satisfying click as the tab seats. Give the wire a gently tug to make sure it's seated properly. Repeat for the remaining KK connectors, carefully following the wiring diagram from earlier.

    • Insert the KK connectors as shown, making sure that the small tab on the metal wire crimp is aligned with the tab hole on the plastic connector.

    • Again, if inserted properly, you should hear and feel a satisfying click as the tab seats. Give the wire a gently tug to make sure it's seated properly.

    • Repeat for the remaining KK connectors, carefully following the wiring diagram from earlier.

    Edit

  8. Use your completed whip in your machine!

    • Use your completed whip in your machine!

    • The PTFE tubing is shown not installed as your installation may vary depending on which machine the whip is installed.

    Edit
Finish Line

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geneb

Member since: 02/24/2014

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